Cement plant equipment cement production line and process flow

Cement plant equipment is a series of equipment for cement production, among which the cement production line is an important and common one. The cement production line is a professional production line for cement production, mainly composed of crushing and pre homogenizing, raw meal preparation homogenizing, preheating decomposition, cement clinker burning, cement grinding packaging and other processes. Next, let's take a look at the cement production line and process flow:

一、 Self description of cement production line

Cement is currently used in construction, highway, chemical industry and other industries. It is an ideal green building material. As the main equipment for cement production, the cement production line runs smoothly and has good performance. The production line can provide users with advanced vertical preheater and five stage cyclone preheater with high efficiency, stable operation, solid structure and high quality of kiln products. It has been widely used in cement, metallurgy, chemical industry and other industries.

Main equipment on the line: cement rotary kiln, cyclone preheater, grate cooler, among which cement rotary kiln is the main equipment for calcining cement clinker, and jaw crusher, circular vibrating screen and other equipment that need to be broken in advance.

二、 Scientific configuration of cement production line equipment

There are many kinds of equipment involved in the cement production line, including crushing equipment, drying equipment, grinding equipment, calcining equipment, etc. The composition of these equipment is not only the case, but also the number of equipment. Scientific configuration is necessary. When selecting equipment, the selection should be based on the principle of advanced, reliable, economic and reasonable, which is not only convenient for the installation of the whole new dry process cement production line, but also effective investment.

三、 Process flow of cement production line: from raw materials to cement

1. Crushing and pre homogenization

In the process of cement production, most raw materials shall be crushed, such as limestone, clay, iron ore and coal. The main purpose of raw material pre homogenization is to make the raw material yard have the function of storage and homogenization at the same time.

2. Preparation of raw meal

For every 1 ton of Portland cement produced, grind 3 tons of materials, including various raw materials, fuels, clinker, etc. The third step is raw meal homogenization. Different fluidizing air is used to make the materials in the warehouse produce radial homogenization.

3. Preheat decomposition

Preheating and partial decomposition of raw materials are completed by the preheater, replacing some functions of the rotary kiln. Raw materials fed into the preheater pipe are deflected upward with the air flow under the impact of the high-speed updraft, and are dispersed at the same time. The main purpose is to fully mix the hot gas discharged from the raw meal in the kiln.

4. Rotary kiln firing

The raw meal powder fed into the preheater, after the heat exchange of the preheater and the pre decomposition of the decomposing furnace, enters the rotary kiln through the blanking tube of the fifth stage cyclone, and then grinds the cement powder to the appropriate strength after being burned at high temperature in the rotary kiln.

5. Packaging and molding

It can be packaged in bags or in bulk. The national standard requires that the proportion of bulk products must reach more than 70%, and bulk products are the general trend of domestic development.



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